Are you wondering if it’s possible to cut metal with a scroll saw? In this article, we will explore the process of cutting metal using a scroll saw and provide you with all the necessary information to do it right! Cutting metal with a scroll saw is not something that many people do often, but it’s definitely a capability of this versatile tool. So, let’s dive into the details and learn how to cut metal effectively with a scroll saw.

Key Points:

  1. Understanding the Blade:

When cutting metal with a scroll saw, it’s important to use special metal-cutting blades. These blades are similar to standard skip tooth blades in terms of tooth pattern, but they are hardened to withstand the hardness of metal. A jeweler’s blade, designed specifically for cutting metals, is an excellent choice. It features fine teeth with enough spacing to prevent heat buildup during the cutting process.

  1. Preparation before Cutting:

To ensure a clean cut and protect your work surface, attach a piece of eighth-inch hardboard or MDF to the back of the metal. This backer board will prevent the metal shards from scratching your table and leave a cleaner cut. Use double-sided tape to secure the backer board to the metal before you start cutting.

  1. Patience is Key:

Cutting metal with a scroll saw requires patience. Due to the fine teeth on the blade, the cutting process will be slow. Avoid putting excessive pressure on the blade, as it can lead to blade breakage and overheating. Occasionally lubricating the blade with WD-40 can help minimize heat buildup.

  1. Choosing the Right Blade Speed:

You can adjust the speed of your scroll saw based on your preference. Mid-range speed is generally a good starting point for cutting metal. Experiment with different speeds to find the one that works best for your project.

  1. Take Breaks and Go Slow:

Remember to take breaks during the cutting process, especially if it’s a lengthy project. Cutting metal with a scroll saw requires precision and focus. Going too quickly without breaks can increase the risk of blade breakage.

  1. Handle the Blades with Care:

Metal-cutting blades for scroll saws are more brittle compared to standard blades. Therefore, it’s crucial to avoid applying any side pressure while cutting and handle the blades with care. Side pressure can easily lead to blade breakage, and that’s something you want to avoid.

  1. Clean and Professional Results:

With the right blade and proper technique, you can achieve clean and precise cuts on metal using a scroll saw. The backer board will ensure a clean cut on the bottom side, leaving you with a professional-looking end product.

  1. Practice Makes Perfect:

Cutting metal with a scroll saw might require a learning curve. It’s normal to break a few blades in the beginning. With practice and patience, you will become more skilled in maneuvering the scroll saw to achieve accurate and clean cuts.

Remember, if you have any questions, you can reach out to Ethan Moore at info@stockroomsupply.com. Don’t forget to subscribe to his YouTube channel, EthAnswers, for future videos.

In conclusion, cutting metal with a scroll saw is a possibility as long as you have the right blade, patience, and proper technique. By following the steps listed above, you can achieve clean and precise cuts on metal using your scroll saw. Happy scrolling!