Learn how to increase the crosscut capacity of a 10-inch miter saw to accommodate wider laminate flooring planks.
Are you in the middle of a laminate flooring installation project but your 10-inch miter saw can only crosscut up to six inches? Don’t worry, you don’t have to invest in a new saw just yet. In this article, we’ll guide you through a temporary modification to increase the crosscut capacity of your 10-inch miter saw to at least eight inches. Let’s get started!
Modifying the Miter Saw
Before we begin, remember that this modification is temporary and intended for specific projects like laminate flooring installation. Here are the step-by-step instructions for increasing the crosscut capacity of your 10-inch miter saw:
Step 1: Remove the Original Fence
Every saw might have a different design, but most fences are held in place by four torx head screws. Remove the original fence from your saw to prepare for the modification.
Step 2: Prepare a Plywood Base
Take a piece of plywood sized approximately 14 by 21 inches. This size is not critical, as long as it covers most of the base. Keep in mind that the plywood will be cut through eventually. Place the saw in the down position, leaving a slight gap at the very back. Mark the width of the saw’s cut on the plywood, closer to the back but not touching it.
Step 3: Measure and Align
Lay a straight edge across the saw’s base, centered on the bolts where the fence was originally attached. Measure the distance from the back of the saw to the straight edge on both sides. Use this measurement (in this case, four inches) to create a line parallel to the back of the saw on your plywood.
Step 4: Drill Bolt Holes
From the line you just created, measure and mark two points to represent the bolt holes. Add a slight offset from the line, around two and a half inches, to ensure a straight fence. Drill the bolt holes and create recesses for the bolts using a spade bit.
Step 5: Attach the Fence
Glue the fence onto the plywood, aligning it with the marks you made. Secure the fence in place using drywall screws. Once the glue dries, attach the fence to the saw using bolts.
Step 6: Check for Squareness
Ensure that the fence is square to the base of the saw. Adjust it if necessary and lock down the bolts to secure the fence in place.
Step 7: Test the Modified Saw
Perform a plunge cut and a test cut to verify that the modified miter saw can now effectively crosscut at least eight inches. Congrats! You have successfully increased the crosscut capacity of your 10-inch miter saw.
Remember, this modification is a temporary fix and is specifically designed for projects like laminate flooring installation. If you require a larger crosscut capacity for other projects, consider investing in a high-capacity miter saw specifically designed for your needs.
We hope this guide has helped you increase the crosscut capacity of your 10-inch miter saw. Now you can continue your laminate flooring project without any limitations. Don’t forget to subscribe to our channel for more helpful DIY tutorials and information. Happy crafting!
