Introduction
In this article, we will discuss how to increase the rip capacity of a table saw. Many woodworkers often find themselves in need of more cutting space on their table saws, and in this tutorial, we will show you how to add four inches of capacity for almost no cost at all. By following this simple step-by-step process, you can easily expand the cutting width of your table saw and achieve the desired results.
Step 1: Removing the Guide Rail
The first step in increasing the rip capacity of your table saw is to remove the guide rail. Using a 9/16 wrench, carefully unscrew the bolts that attach the guide rail to the table saw. It is important to wear protective shoes during this process to prevent any foot injuries. We recommend Carolina lightweight shoes with an aluminum toe for maximum protection. You can find a link to these shoes in the description below, along with a discount code.
Step 2: Drilling Holes
Once you have removed the guide rail, you will need to drill two holes where the bolts attach. We recommend using a 1/8 drill bit to create pilot holes and then following up with a 7/16 drill bit to prevent the drill from wandering. After drilling the holes, you can slide nuts underneath the table where you need to attach the bolts. Make sure to keep track of any washers you may have removed, as they play a role in maintaining the squareness of the fence.
Step 3: Adjusting the Fence
Next, it is important to ensure that the fence remains square. You can use a dial indicator clamped on your miter gauge to measure the accuracy. Set the dial indicator to zero and slide it along the fence to check for any differences from front to back. Ideally, there should be no more than a few thousandths of an inch difference. If adjustments are needed, you can carefully adjust the fence to achieve the desired squareness.
Step 4: Adding the New Ruler
Now it’s time to add the new ruler to the table saw. We recommend using a peel and stick ruler, such as the FastCap product. Start by removing the fence and placing double-sided tape on the table. Then, measure five inches away from the blade and cut out the desired length of the ruler. Make sure the ruler is securely stuck down and then place the fence back in position. Run some test cuts to ensure that everything is aligned correctly and make any necessary adjustments to the fence.
Step 5: Enhancing Safety
To prevent any potential accidents or injuries, it is a good idea to add a protective barrier to the newly extended capacity. You can create a custom-made barrier using cherry wood or any suitable material. This barrier will provide a curved surface to prevent accidentally hitting the extended table saw capacity.
Conclusion
By following these steps, you can easily increase the rip capacity of your table saw for very little cost. This simple modification allows you to have extra cutting space and expand your woodworking capabilities. Remember to prioritize safety during the process and wear appropriate protective gear, such as Carolina lightweight shoes. With a little bit of effort and creativity, you can enjoy the benefits of a larger cutting area on your table saw. So go ahead, try it out, and see the difference it makes in your woodworking projects.
Disclaimer: The modifications discussed in this article assume that your table saw blade is already parallel to the miter slots. Always ensure proper alignment and take necessary precautions to prevent accidents while working with power tools.
